Schäfer Werkzeug- und Sondermaschinenbau GmbH

Wire Processing Machine for Power Cables

all about automation Heilbronn 2025

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Beschreibung

Connecting multi-core cables
The high-performance PCC-Pro crimping machine is designed for the economical production of high quality power cables. Crimp connections are made between two- or three-core sheathed cables and power plugs.

Precise reference and stripping
The closed insertion mask and colour detection supports the correct feeding of the cables by the machine operator. The cables are fed manually, cut to a reference length and stripped. A vacuum system removes insulation and wire residues from the process area.

Automatic terminal feeding
In the cable processing machine PCC-Pro, the loose power plugs are positioned with a spiral conveyor. The components to be connected are automatically fed to the crimping process via a conveyor rail.

Safety crimping process
The safety of the operator during processing is ensured by closed protective covers. A column guided crimping applicator connects the sheathed cables with the power plugs.

Quality assurance options
The optional crimp force monitoring system with bad part cutter prevents the use of cables with incorrect crimps in the further process and provides the quality assurance.

High production rate and quality
With a production rate of up to 1450 pieces per hour the crimping machine is ideal for series production. The high grade components, the robust machine design and the modular structure stand for highest product quality, short set-up times and durability.

High safety for the operator
The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped. For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.

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